Elements and Performance Criteria
- Maintain operation of reel (OR Element 2)
- Reel stand and reel rewind section are monitored and adjusted to ensure efficient continuous operation and to maintain correct tension and to ensure no marks, blemishes or damage to finished product
- Web control system is monitored and adjusted to ensure correct tension and accurate continuous positioning of the web for efficient operation
- Substrate is added to and removed from the process according to job specifications
- Maintain operation of sheet transportation system on sheet-fed machine (OR Element 1)
- Feeder and delivery systems are monitored and adjusted to ensure continuous and efficient feeding to machine
- Sheet pick-up, transport system and sheeting section are monitored and adjusted to ensure accurate and continuous sheet handling and an efficient operation and quality product
- Transfer systems are monitored and adjusted to ensure correct and continuous sheet handling and efficient operation
- Substrate is added to process according to job specifications
- Maintain complex flat-bed cutting process
- Knife condition is monitored and adjusted to ensure the quality of product meets the standard of the approved sample
- Cutting pressures are monitored and adjusted to ensure the quality of product meets the standard of the approved sample
- Registration of knife(s) is monitored and adjusted to ensure quality of product meets the standard of the approved sample
- Packing of cutting devices is monitored and adjusted to ensure quality of product meets the standard of the approved sample
- In-line printing/converting/binding/finishing processes are monitored and adjusted to ensure the quality of product meets the standard of the approved sample
- Maintain operation of production process
- Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule
- Production is maintained according to OHS requirements, manufacturer's specifications and enterprise procedures
- Manual and/or automatic control is used according to job specifications
- Performance is monitored and verified using the process control system according to enterprise procedures
- Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention
- Process adjustments to eliminate problems are reported according to enterprise procedures
- Faulty performance of equipment is identified and reported according to enterprise procedures
- Waste is sorted according to enterprise procedures
- Identify and rectify problems
- Problem in cutting (flat-bed) machine operation is identified and reported according to enterprise procedures
- Adjustments or corrections are carried out according to specified procedures and are consistent with operator's skill level
- Cutting (flat-bed) machine operation is checked to ensure correct operation
- Conduct shutdown of production process
- Correct shutdown sequence is followed according to manufacturer's specifications and enterprise procedures
- Shutdown is conducted in association with fellow workers and in compliance with OHS requirements
- Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures
- Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
- Repair/adjustment is verified prior to resumption of operations
- Clean flat-bed cutting machine at end of run
- Knife and machine bed are cleaned ready for next run
- Cutting devices are sharpened correctly according to OHS requirements and enterprise procedures
- Cutting machine is disengaged and cleaned ready for next run
- In-line printing/converting/binding/finishing units are cleaned ready for next run
- Reel feed, transportation and delivery systems are disengaged and cleaned ready for next run
- Sheet feed, transport and delivery systems are disengaged and cleaned ready for next run
- Production records or other documentation are accurately completed where required by enterprise procedures